Gear Mechanism |
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A gear is a transmission
device that transmits rotational force to another gear or
device. A gear is different from a pulley in that a gear is
a round wheel which has linkages (teeth or cogs) that mesh
with other gear teeth, allowing force to be fully transferred
without slippage. Depending on their construction and arrangement,
geared devices can transmit forces at different speeds ,torques,
or in a different direction, from the power source. Gears
are a very useful simple machine.
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Gears
transmit rotary motion from one shaft to another through meshing
perimetral teeth on wheels mounted on the shafts. It is with
a high degree of mechanical efficiency. The simplest gear
mechanism has two meshing gears (toothed wheels) mounted in
a fixed cage or frame (Fig.1). |
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Since
the two gears intermesh, they must rotate with the same circumferential
velocity. This means that the smaller gear has to rotate at
a higher angular velocity, i.e., has to perform more revolutions
per minute, than the larger. The rotational speeds of the
gears are inversely proportional to their respective diameters
or their respective numbers of teeth. Since the force exerted
by two teeth in contact must be of equal magnitude for both
the torque acting on the larger gear (=F x R) must be of greater
magnitude than that acting on the smaller gear (=F x r). The
ratio of the speed of the driving shaft to that of the driven
shaft is called the gear ratio or transmission ratio.
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If,
instead of the cage, one of the gears is held stationary and
other gear is driven, the cage will perform a rotary motion;
a planetary gear system is thus obtained (Fig.2), comprising
the sun wheel, the planet wheel (as a rule there are two or
more planet wheels), the cage, and the internally toothed
annulus which meshes with the panel wheel, while the latter
meshes with the sun wheel. In Fig.2 the sun wheel is conceived
as being stationary, while the annulus drives the planet wheel.
Alternatively, any one of the three elements - sun wheel,
planet wheel, and cage – may be assigned the role of
the stationary element and any of the two others of this trio
may be driven. Thus six different possibilities of transmission
are available, as well as the possibility of locking the sun
wheel and the planet wheels, so that direct drive is obtained.
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Generally
speaking, gear systems are named after the arrangement of
their teeth. Shafts whose center lines cross but do not intersect
are connected by spiral gears (Fig.3). In the worm gear (Fig.4)
the basic shape of the worm is a cylinder or a globoid, while
that of the worm wheel is a globoid. A globoid is a body of
revolution that is generated by the rotation of a circular
arc about any axis.
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Change-speed
gears allow the selection of various transmission ratios.
The simplest method of doing this is by the removal and replacement
of gear wheels of different sizes. Greater ease and convenience
are provided by a change-speed gearbox, such as is used on
motor vehicles and certain machine tools. Such gearboxes permit
the selection of various transmission ratios between driving
shaft and driven shaft by appropriate operation of a lever.
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The
speed changes are achieved by the action of sliding pinions
that are moved into or out of mesh with gear wheels. A type
of transmission that provides as many ratios as there are
gear pairs and that takes up little space is the draw-key
transmission (Fig.5). Whenever the draw key is shifted, one
of the gears that are mounted loose on shaft II is locked
to the shaft, so that the gear pair concerned then transmits
power. This type of gear is used as feed gearing on machine
tools.
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A
reversing gear serves to reverse the direction of rotation.
In the bevel-gear device of this kind (Fig.6) shaft I is the
driving shaft, on which an engaging element with claws is
slidably mounted. When this element is shifted to the left,
the bevel gear C and therefore the driven shaft II is driven
through the agency of the bevel gear A; when the engaging
element is slid to the right, the drive is effected through
the agency of the bevel gear B instead of A, so that now the
shaft II rotates in the opposite direction.
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