Linkages |
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The term linkage is referred to any mechanism that is a combination
of links or bars which are connected by pins, sliders, etc.
The basic system of a crank mechanism is the four-bar linkage
(or quadric-crank mechanism, Fig.1), consisting four links
connected by pin joints which form pivots. The dimensions
the individual links are given, and which of the four links
is made the stationery frame, determine whether particular
links will perform complete revolutions or merely oscillatory
(to-and-fro rocking) movements.
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Mechanical
linkages are a fundamental part of machine design, and yet
many simple linkages were neither well understood nor invented
until the 19th century. Consider a stick: it has six degrees
of freedom, three of which are the coordinates of its centre
in space, the other three describing its rotation. Once nudged
between a boulder and fulcrum it is constrained to a particular
motion, to act as a lever to move the boulder. When more links
are added and joined in various ways their collective motion
can be further defined. Very complicated and precise motions
can be designed into a linkage with only a few parts. |
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The
Industrial Revolution was the golden age of mechanical linkages.
Mathematical, engineering and manufacturing advances provided
both the need and the ability to create new mechanisms. Many
simple mechanisms that seem obvious today required some of
the greatest minds of the era to create. Leonhard Euler was
one of the first mathematicians to study linkage synthesis,
and James Watt worked very hard to invent the Watt linkage
to support his steam engine's piston. Chebyshev worked on
mechanical linkage design for over thirty years, which led
to his work on polynomials. New linkage inventions, designed
by need, were instrumental in cloth making, power conversion
and speed regulation. The ability of a mechanism to produce
accurate linear motion, without a reference guide way, took
years to solve.
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For example, if the bottom link in Fig.1 is
stationery and thus constitutes the frame of the mechanism,
the shorter of the two links attached to it can rotate through
360 degrees (and is accordingly termed the crank), whereas
the other link attached to the frame (and connected to the
crank by the fourth link, termed the coupler) can only oscillate
about its pivot and is accordingly referred to as the lever
(or rocker arm). The amplitude of the lever will be accordingly
smaller as the crank is shorter.
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On
the basis of this principle, it is possible to construct a
mechanism in which the length of the crank can be measured
while it is in motion. As shown in Fig.2, the lever may be
connected to a ratchet wheel and pawl, so that the driven
shaft (on which the ratchet wheel is mounted) rotates intermittently
in one direction only. By varying of the length of the crank
(by means of the slot), the amplitude of the lever can be
varied from almost zero to a maximum, when the point A of
the coupler is at the lower or at the upper end of the slot
respectively.
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If
the shortest link of a four-bar linkage is held stationary
(Fig.3), the resulting mechanism is called a drag-link mechanism.
Here both of the links (crank and lever) attached to the stationary
frame can perform complete revolutions. When the left-hand
crank rotates at constant speed, the right-hand crank (originally
the lever) rotates at varying speed. |
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A
special case is the parallel linkage, in which the frame and
coupler are of equal length and the two cranks are likewise
of equal length (Fig.4). If the two cranks rotate in opposite
directions, the mechanism is known as an antiparallel linkage
(Fig.5). The drafting machine (Fig.6) comprises two parallel
linkages which provide parallel motion of the straight edges.
The same principle is applied to the toolbox illustrated in
Fig.7.
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The
pantograph (Fig.8a) utilizes a parallel linkage for the proportional
enlargement or reduction in scale of a given drawing. The
points B and C of this mechanism trace figures that are similar
in shape but differ in scale. The linear dimensions of the
two figures are proportional to the respective distances of
the points B and C to the pivot A. |
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For
Example, if the distance CA is four times the distance BA,
and if B is made to trace the outlines of a drawing, then
a pencil at C will reproduce this drawing at four times the
original size, and vice versa. A multiple pantograph is shown
in Fig.8b. Here all the point located on the horizontal line-
i.e., B, C, C1 and C2 will trace similar figures of varying
size, depending on the respective distances from those points
to the pivot at A. The familiar device known as lazy tongs,
used for such purposes as lamp or telephone supports, consists
of an assembly of parallel linkages. Fig.9 shows a typical
application of a four-bar linkage for producing to-and-fro
swinging motion of a fan.
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An
interesting feature of the beam-and-crank mechanism (Fig.10)
is that whereas all points of the crank and lever trace only
circular paths, points on or associated with the coupler trace
paths that may have a wide variety of shapes, depending on
where these points are located. This principle may be utilized
for obtaining motions conforming to paths of particular shape.
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If
the trace of a point C on the coupler AB in the mechanism
illustrated in Fig.11 locally conforms to a circular curve
with radius r, it is possible to connect at C a link CM, of
length r, which will produce a temporary standstill of the
oscillating lever attached to it. So long as the point C travels
along the circular curved portion of the trace, the link CM
will rotate only about the point M, without causing displacement
of this point.
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Electronic
technology has replaced many linkage applications taken for
granted today, such as mechanical computation, typewriting
and machining. However, modern linkage design continues to
advance, and designs that used to occupy an engineer for days
are now optimized with a computer in seconds.
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