Measurement of Flow of Fluids |
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In modern industrial
technology, pipelines are largely used for conveying a wide
variety of gases liquids and even solids. Surely, it is important
to be able to measure the rate of flow of materials conveyed
through pipelines i.e., the quantity that passes in the unit
of time (ft.3/sec., m3/min., etc) Flow measuring devices are
of various kinds. The present article is concerned only with
so-called volumetric meters. Such meters are used more particularly
for the measurement of the gas and water, respectively.
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Both
gas and liquid flow can be measured in volumetric or mass
flow rates such as litres per second or kg/s. These measurements
can be converted between one another if the materials density
is known. The density for a liquid is almost independent of
the liquids conditions, however this is not the case for a
gas, whose density highly depends upon pressure and temperature. |
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Flow-measuring
devices of the direct type for liquids function on either
of two principles: (1) a measuring chamber of known capacity
is repeatedly filled and emptied (Fig.1) (2) the rotating
measuring element displaces a known quantity of liquid in
performing each revolution (Figs 2 to 5). These displacement-type
meters, though differing in design and technical features,
all operate on the same principle, which will here be described
more particularly with reference to the oval-runner meter
(Fig.5).
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It consists of two rotating elements of oval
cross-sectional shape which mesh with each other. They are
enclosed within a cylindrical casing which forms the measuring
chamber and is provided with an inlet and an outlet. Fig.6
shows the oval rotating elements in four successive positions
in the course of one revolution, during which each crescent-shaped
space at the top and bottom of the measuring chamber is twice
filled.
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The
total volume of liquid that is passed through the measuring
chamber from the inlet to the outlet during each revolution
of the oval elements is equal to 4 Fs h, where Fs is the cross-sectional
area of each crescent-shaped space and h is the transverse
dimension of the measuring chamber (perpendicularly to the
plane of the drawing in Fig.6). The power for driving the
oval elements is supplied by the liquid flow itself (Fig.7a).
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The pressure difference
Dp across the meter
acts upon the major and minor projected areas f and F of the
lower oval element in (Fig.7a), which areas are thus subjected
to the resultant forces PF and Pf respectively (Fig.7b). Since
PF is larger than Pf and moreover has a larger lever arm with
respect to the center of rotation of the oval element, the
latter is thus subjected to a torque (turning moment) which
causes it to rotate. The upper oval element, when in the position
shown in Fig.7b is subjected to a torque of zero magnitude,
since the resultant forces acting on each side of the center
balance each other. |
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When
the two elements have each rotated through 90 degrees, the
situation is reversed, in that now the upper element is subjected
to its maximum torque and on the lower element (as shown in
Fig.7a) diminishes to zero, while that on the upper element
increases to its maximum value. The meter is self-starting
in the sense that the oval elements will begin to rotate from
any position as soon as the liquid flow commences, provided
that the liquid to be measured has a pressure sufficient to
overcome the inertia and friction of the elements.
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To
minimize friction, the latter are not in contact with the
wall of the measuring chamber. There is thus a slight gap
between each element and the wall, so that a certain small
amount of leakage occurs. If this leakage is neglected, the
speed of rotation is proportional to the rate of flow of the
liquid, since the quantity that passes through the measuring
chamber in each revolution of the oval elements is constant
(and equal to Fig.4 Fs h). |
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Fig.1 shows the construction of an oval-runner meter. The
two oval elements can rotate freely on their spindles. The
upper element is connected to a gear wheel which drives another
gear wheel, mounted at the center of the casing, and this
in turn drives a magnetic coupling. |
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The
latter transmits the rotation of the oval elements and prevents
the penetration of liquid in to the indicating mechanism.
Fig.2 shows a single-pointer dial mechanism with a pointer
which rotates continuously while measuring is in progress.
The pointers of the two pointer dial mechanism illustrated
in Fig.3 can be reset to zero on completion of the measuring
operation.
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As
already stated, a certain amount of leakage occurs in consequence
of the clearances between the rotating elements and the wall
of the chamber. The amount of leakage, besides obviously being
dependent on the precision of manufacture of the meter and
the rate of flow, is dependent on the viscosity of the fluid
passing through the meter.
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Fig.4
shows an installation for testing the performance of an oval-runner
meter, more particularly with liquids of different viscosity.
The object of the gas separator is to remove any gas dissolved
in the liquid, as its presence produces errors in the measurements.
With this equipment the accuracy of the meter can be checked
for different flow rates and different liquids.
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