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Milling Machine |
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The application
of computers to machine tool control was a revolutionary shift
in human material culture. The details have evolved immensely
with every passing decade since World War II. During the 1950s
and 1960s, NC evolved into CNC, data storage and input media
evolved, computer processing power and memory capacity steadily
increased, and NC and CNC machine tools gradually disseminated
from the level of university laboratories and huge corporations
to the level of medium-sized corporations. |
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The
first numerically controlled (NC) milling machine was a Cincinnati
Hydro-Tel modified in the servomechanism laboratory at MIT
and completed in 1952. This development was funded by the
U.S. Air Force, which was interested in reducing the need
for labor in aircraft manufacture, probably to limit the power
of organized labor over U.S. military readiness. However,
two things make this original motive irrelevant: (1) The technology
was on the horizon anyway, and (2) the technology turned out
to be highly desirable for many other reasons besides increased
labor productivity by itself.
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A
milling machine is a machine tool used for the shaping of
metal and other solid materials. Its basic form is that of
a rotating cutter which rotates about the spindle axis (similar
to a drill), and a table to which the workpiece is affixed.
Milling is a machining operation in which a workpiece is given
the desired shape by the action of a rotating cutter while
the workpiece performs linear movements. In its simplest form
the milling cutter is a circular disc whose rim is provided
with specially shaped teeth (cutting edges). Cutters are of
many different kinds and shapes.
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Milling
is the process of machining flat, curved, or irregular surfaces
by feeding the workpiece against a rotating cutter containing
a number of cutting edges. The usual Mill consists basically
of a motor driven spindle, which mounts and revolves the milling
cutter, and a reciprocating adjustable worktable, which mounts
and feeds the workpiece.
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Milling
machines are of the horizontal or the vertical type. A commonly
used horizontal machine is the knee type (Fig.1). It possesses
a massive column which contains the gearbox and spindle-drive
motor and is provided with bearings for the spindle. The spindle
speed can be varied by means of the gearbox, shown schematically
in Fig.2. Projecting from the front of the column is the knee,
whose top surface carries the saddle. The latter in turn carries
the work table, which slides in guideways. On some machines
the work table can perform an automatic cycle of predetermined
movements: e.g., a fast run to the cutting position, a change
to slow feed motion during the actual cutting, and a quick
return to the initial position on completion of the cut, after
which the cycle is repeated.
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When
the machine is taking a cut, the saddle is clamped to the
knee, and the latter is clamped to the column. The knee-type
horizontal milling machine illustrated in Fig.1 is a so-called
plain milling machine. The universal milling machine, same
as knee type, is very similar to the plain milling machine,
but has additional features, including more particularly a
work table that can swivel in a horizontal plane i.e., about
a vertical pivot, so that it can move at angles other than
90 degrees to the spindle axis.
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A third type of horizontal
milling machine is known as the manufacturing type (particularly
the Lincoln type), which is characterized by having a work table
that is fixed in height, the spindle being vertically adjustable,
since it is mounted in a head that can be moved up or down the
column of the machine. These machines are designed for heavy-duty
milling. The work table slides on a bed that is supported directly
on the foundation of the machine.
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A
vertical milling machine may be of the knee type and, apart
from having a vertical spindle, is generally similar to the
horizontal milling machine. The spindle is carried in a head
that is vertically adjustable on the column, being provided
with down feed by means of worm gearing.
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