Valve Timing and Engine Efficiency |
|
In connection
with the resonance phenomena, it is necessary to consider
the valve opening times in relation to the rotation of the
crankshaft the so-called valve timing. Fig.1 is the valve-timing
diagram for a Porsche eight-cylinder Grand Prix racing engine.
The long valve-opening periods are necessary in a high-speed
engine to ensure efficient intake and exhaust of the cylinders.
|
|
Also,
at high engine speeds the acceleration and deceleration of
the valve movements must not become inadmissibly high. Opening
and closing must therefore be performed at a relatively slow
rate i.e., the valves must have a large travel, or lift.
|
|
The
earliest variable valve timing systems came into existence
in the nineteenth century on steam engines. Stephenson valve
gear, as used on early steam locomotives supported variable
cutoff, that is, changes to the time at which the admission
of steam to the cylinders is cut off during the power stroke.
Early approaches to variable cutoff coupled variations in
admission cutoff with variations in exhaust cutoff. Admission
and exhaust cutoff were decoupled with the development of
the Corliss valve. These were widely used in constant speed
variable load stationary engines, with admission cutoff, and
therefore torque, mechanically controlled by a centrifugal
governor.
|
|
As
poppet valves came into use, simplified valve gear using a
camshaft came into use. With such engines, variable cutoff
could be achieved with variable profile cams that were shifted
along the camshaft by the governor. The earliest Variable
valve timing systems on internal combustion engines were on
the Lycoming R-7755 hyper engine, which had cam profiles that
were selectable by the pilot. This allowed the pilot to choose
full take off and pursuit power or economical cruising speed,
depending on what was needed.
|
|
The
exhaust valve opens at 81 degrees before bottom dead center,
when the power stroke is still only little more than half
completed and the combustion gases have not yet fully expanded.
At low engine speeds this early opening of the exhaust valve
would cause a lowering of the mean effective pressure and
of the torque – an acknowledged drawback of the racing
engine.
|
|
The
exhaust valve remains open until the crank has rotated to
51 degrees beyond top dead center. Although the piston on
its way to bottom dead center has started the intake stroke,
exhaust gas is nevertheless discharged from the cylinder in
consequence of resonance phenomena in the exhaust duct.
|
|
|
|
The
inlet valve begins to open at 81 degrees before top dead center,
while the piston is forcing the exhaust gas out of the cylinder.
This likewise reduces the volumetric efficiency and the torque
at low speeds; but at high speeds efficient charging is achieved
on account of the oscillation and resonance phenomena established
in the inlet system.
|
|
Within
the range shown hatched in Fig.1 the inlet valve and the exhaust
valve are open at the same time. Because of the suction in
the exhaust system, this over lapping of the valve-opening
periods promotes the development of a low pressure in the
cylinder and thus assists the intake of mixture and improves
volumetric efficiency. The inlet valve closes at 71 degrees
after bottom dead center, during the compression stroke. Thus
the charging action due to the inertia of the flowing gas
is utilized.
|
|
This
kind of valve timing, while appropriate to a racing engine,
is not suitable for an ordinary car engine because of the
low torque at low and medium speeds, so that the engine would
be deficient in flexibility of performance. The timing approximately
suited for ordinary engines is also indicated in Fig.1 (points
1 to 4): the valve opening periods now to overlap much less
(points 3 and 1), the exhaust valve does not open so far in
advance of bottom dead center (2), and the inlet valve does
not close so late (4). Fig.2 is a diagram showing the valve
lift plotted against the angular rotation of the crankshaft.
|
|
It
is seen that for equal valve timing it is nevertheless possible
to have different amounts of lift and different cross-sectional
flow areas through the opened valves (black and red curves
respectively). The intake and exhaust can be improved by an
increase in the valve lift. The valve movements are controlled
by cams on the camshaft (Figs 3 and 4), which rotates at half
the speed of the crankshaft and is driven from the latter
by a chain drive or gearing.
|
|
o
DISCLAIMER o
CONTACT US |